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Intengiso eshushu yeTankii TM-1/FPA223-80/5J1480 I-Bimetallic Strip 0.1mm Ubukhulu × 100mm Ububanzi
Ingcaciso yeMveliso
I-TM-1 Bimetallic Strip (Ubukhulu obuyi-0.1mm × Ububanzi obuyi-100mm)
Isishwankathelo seMveliso
TM-1umcu we-bimetallic(0.1mm × 100mm), into esebenzayo eyenziwe ngobuchule obuchanekileyo evela kwiTankii Alloy Material, ngumcu odityanisiweyo we-thin-gauge owenziwe zii-alloys ezimbini ezahlukeneyo ezinee-coefficients ezahlukeneyo zokwandisa ubushushu—ezibotshelelwe ngetekhnoloji yethu yokusasazwa kwe-hot-rolling ezimeleyo. Ilungiselelwe ukusetyenziswa okuncinci kakhulu okufuna zombini i-miniaturization kunye ne-thermal actuation ethembekileyo, le strip idibanisa ubukhulu obungaguqukiyo be-0.1mm (bulungele izixhobo ezincinci) kunye nobubanzi obuqhelekileyo be-100mm (obufanelekileyo kwi-large-area temperature sensing okanye i-batch processing). Isebenzisa ubuchule bukaHuona kwi-thin-gauge composite manufacturing, i-TM-1 grade inika uvakalelo olukhethekileyo lobushushu, ukuguqulwa okufanayo, kunye nokubopha okuqinileyo kwe-interfacial—okwenza ukuba ibe yinxalenye ephambili ye-micro-thermostats, i-precision temperature compensators, kunye nezixhobo zokukhusela ubushushu obugqithisileyo ezincinci.
Iimpawu eziMiselweyo kunye noBume obuPhambili
- Udidi lweMveliso: TM-1 (udidi olukhethekileyo lwe-bimetallic, olulungiselelwe ukuphendula kobushushu obuncinci kakhulu)
- Inkcazo yoBume: 0.1mm ubukhulu (ukunyamezelana: ±0.003mm) × 100mm ububanzi (ukunyamezelana: ±0.15mm)
- Ulwakhiwo oluQokelelweyo: Ngokwesiqhelo lune-layer enokwandiswa okuphezulu (umz., i-Cu-Mn-Zn alloy, α≈20×10⁻⁶/℃) kunye ne-layer enokwandiswa okuphantsi (umz., i-Fe-Ni 36 alloy, α≈1.6×10⁻⁶/℃), enamandla okucheba i-interfacial ≥145 MPa (ivavanyiwe nge-GB/T 14985 nganye)
- Imigangatho ehambelanayo: Ihambelana ne-GB/T 14985-2017 (umgangatho waseTshayina weumcu we-bimetallics) kunye ne-IEC 60694 yeenxalenye zolawulo lobushushu
- Umenzi: Izinto zeTankii Alloy, eziqinisekiswe yi-ISO 9001 kunye ne-ISO 14001, zinamandla okuqengqeleka okuncinci kunye nokusika ngokuchanekileyo ngaphakathi endlwini.
Iingenelo eziphambili (xa kuthelekiswa ne-Standard & Thick-Gauge Bimetallic Strips)
I-TM-1 strip (0.1mm×100mm) ihlukile ngoyilo lwayo olucekethekileyo kakhulu kunye nokufaneleka kwayo ngobubanzi obukhulu:
- Ubuchule Obuncinci Kakhulu: Ubukhulu obuyi-0.1mm (ubuncinci obuyi-30% kunee-strips eziqhelekileyo eziyi-0.15mm) buvumela ukuhlanganiswa kwizixhobo ezincinci (umz., ii-sensors ezinxitywayo, ii-miniaturized circuit breakers) ngelixa zigcina ubukhulu obufanayo (±0.003mm) ukuze kuthintelwe ukuguquguquka kobushushu obungalinganiyo.
- Uvakalelo oluphuculweyo lobushushu: Umlinganiselo ophezulu wokwanda kwe-coefficient (~12.5:1) unika ukugoba okubangelwa bubushushu obuyi-12-15 m⁻¹ (kwi-100℃ vs. 25℃)—20% iphezulu kunee-thick-gauge strips (0.3mm+), okuqinisekisa ukusebenza ngokukhawuleza kwizixhobo ezinamandla aphantsi.
- Ububanzi Obukhulu Bokucubungula Iibhetshi: Ububanzi obuqhelekileyo obuyi-100mm buhambelana nobukhulu beepaneli zokunyathela zemizi-mveliso, okuvumela ukuveliswa ngaxeshanye kwee-micro-components ezingaphezu kwama-50 (umz., ii-thermostat contacts) nge-strip nganye—kunciphisa ixesha lokucubungula ngama-40% xa kuthelekiswa nee-strip ezinobubanzi obuncinci.
- Ukubopha Okuqinileyo Phakathi Kwezinto Ezibonakalayo: Itekhnoloji yokubopha ukusasazeka kwempahla isusa ukwahlukana kwezixhobo nokuba sele kudlule imijikelo yobushushu eyi-8,000 (-40℃ ukuya kwi-180℃)—isombulula ingxaki eqhelekileyo yokuba ii-bimetallics ezi-thin-gauge (≤0.1mm) zisengozini yokwahlulwa kwee-layer.
- Ubuchule Bokusebenza Kakuhle: Igeyiji encinci kakhulu ivumela ukusika nge-laser ibe ziimilo ezincinci ezintsonkothileyo (ubuncinci bobukhulu besici: 0.5mm) kunye nokugoba okuqinileyo (i-radius ≥1× ubukhulu) ngaphandle kokuqhekeka—kubalulekile ekuhlanganiseni ngokuzenzekelayo izixhobo ezincinci.
Iinkcukacha zobugcisa
| Uphawu | Ixabiso (Eliqhelekileyo) |
|---|---|
| Ubukhulu | 0.1mm (ukunyamezelana: ± 0.003mm) |
| Ububanzi | 100mm (ukunyamezelana: ± 0.15mm) |
| Ubude ngeRoll nganye | 50m – 200m (ubude obunqunyiweyo buyafumaneka: ≥50mm) |
| Umlinganiselo weCoefficient yoKwandiswa koBushushu (Umaleko oPhezulu/oPhantsi) | ~12.5:1 |
| Uluhlu lobushushu bokusebenza | -40℃ ukuya kwi-180℃ (iyaqhubeka); Ixesha elifutshane: ukuya kuthi ga kwi-220℃ (≤30 imizuzu) |
| Ukuphambuka kobushushu bokusebenza | ±2℃ (kwiinqanaba ezilinganisiweyo: 50℃ – 150℃) |
| Amandla okuGxotha okuPhakathi | ≥145 MPa |
| Amandla okuThamba (aGuqukileyo) | ≥470 MPa |
| Ukwandiswa (25℃) | ≥10% |
| Ukuxhathisa (25℃) | 0.17 – 0.30 Ω·mm²/m |
| Uburhabaxa bomphezulu (Ra) | ≤0.6μm (ukugqitywa kwesixhobo sokugaya) |
Iinkcukacha zeMveliso
| Into | Inkcazo |
|---|---|
| Umphezulu wokugqiba | Ukugqitywa kwe-mill (engena-oxide) okanye engasetyenziswanga (ukhetho, ukuze i-salt spray ingasebenzi iiyure ezingama-72) |
| Ukuthe tyaba | ≤0.06mm/m (ibalulekile ekunyathelweni okufanayo nasekuguqulweni kobushushu) |
| Umgangatho wokudibanisa | I-100% yokubopha ubuso (akukho zithuba >0.03mm², iqinisekiswe ngokuhlolwa kwe-X-ray) |
| Ukuthengiseka | Ukufakelwa kwetin okukhethwayo (ubukhulu obuyi-2-3μ) ukuze kube lula ukunyibilikisa izinto kwii-micro-connections |
| Ukupakisha | Ivalwe nge-vacuum kwiingxowa ezichasene ne-oxidation ezine-desiccant; ii-spool zeplastiki (ububanzi obuyi-120mm) ukuthintela ukugoba kwe-strip |
| Ukwenziwa ngokwezifiso | Ukulungiswa kobushushu bokusebenza (40℃ – 180℃), ukucheba ububanzi (ubuncinci be-10mm), kunye neepatheni ezincinci ezifakwe isitampu kwangaphambili. |
Izicelo eziqhelekileyo
- IiMicro-Thermostats: Ulawulo lobushushu kwizixhobo ezinxitywayo (umz., iiwotshi ezikrelekrele), ii-cooler ze-insulin zonyango, kunye neenkqubo ze-HVAC ezincinci (ubude be-0.1mm buhambelana noyilo oluncinci).
- Ukhuseleko Lobushushu Obugqithisileyo Oluchanekileyo: Ii-circuit breakers zeebhetri ze-lithium-ion (umz., iibhetri ze-drone, ii-earbuds ezingenazingcingo) kunye nee-micro-motors (ukusebenza ngokukhawuleza kuthintela ukubaleka kobushushu).
- Ukuva Indawo Enkulu: Imicu yokujonga ubushushu beebhodi ze-PCB (ububanzi be-100mm bugubungela izinto ezininzi) kunye ne-elektroniki eguquguqukayo (impendulo yobushushu efanayo kulo lonke i-strip).
- Izixhobo ze-elektroniki zabathengi: Ii-actuators zobushushu zeesinki zobushushu zelaptop, ulawulo lwe-fuser yeprinta, kunye neemodyuli zokukhusela ibhetri yefowuni.
- Izixhobo ezincinci zezoshishino: Ii-shims ezihlawula ubushushu kwiisensa ze-MEMS (umz., iisensa zoxinzelelo kwizithuthi ezizimeleyo) kunye neeswitshi ezincinci zobushushu kwizixhobo ze-IoT.
Izinto zeTankii Alloy zivavanya yonke ibhetshi ye-TM-1 strips (0.1mm × 100mm) ngovavanyo oluqatha: ukuqinisekiswa kwamandla okucheba phakathi kobuso, uvavanyo lokuzinza kobushushu oluyi-1000-cycle, kunye nokuhlolwa kobukhulu obusekwe kwi-laser. Iisampuli zasimahla (100mm × 50mm) kunye nee-curvature zobushushu ngokuchasene nobushushu ziyafumaneka xa ziceliwe. Iqela lethu lobuchwephesha libonelela ngenkxaso eyenzelwe wena—kubandakanya ukulungiswa komgangatho we-alloy kumaqondo obushushu athile kunye nezikhokelo zenkqubo ye-micro-stamping—ukuqinisekisa ukuba i-strip iyahlangabezana neemfuno zezicelo ezincinci nezichanekileyo.
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