Inkcazo yeMveliso
Isishwankathelo seMveliso
I-6J12 manganin alloy strip (0.19mm × 100mm), imveliso ye-alloy yokumelana nokuchaneka okuphezulu eyenziwe ngokuzimeleyo kwaye yenziwa yiTankii Alloy Material, yi-alloy eqhelekileyo yokumelana nokuchaneka esekelwe kwi-manganese-copper (Mn-Cu). Yenziwe ngeenkqubo zethu eziphambili zokunyibilikisa i-vacuum, ukuqengqeleka okubandayo, kunye nokuchaneka kokuchaneka, le strip ine-gauge encinci esisigxina ye-0.19mm kunye nobubanzi obuqhelekileyo be-100mm, ifikelela kunyamezelo oluqinileyo kakhulu kunye neempawu zombane ezihambelanayo. Idibanisa izibonelelo ezintathu eziphambili ze-manganin alloys: i-ultra-low temperature coefficient of resistance (TCR), i-stable high resistivity, kunye ne-corrosion resistance egqwesileyo—eyenza ibe yeyona nto ikhethwayo kwi-high-precision current shunts, i-standard resistor, kunye ne-precision electrical measurements kwi-aerospace, metrology, kunye ne-industrial control fields.
Izikhundla eziMiselweyo kunye neSiseko seMpahla
- Ibanga le-Alloy: 6J12 (ibanga le-alloy yokumelana ne-manganin esemgangathweni waseTshayina; yeyoluhlu lwe-Mn-Cu)
- Ii-International Equivalents: Ezifana ne-DIN 17471 CuMn12Ni2, ASTM B193 Manganin, UNS C75400 (kwiimeko zokuchasana okuchanekileyo)
- Inkcazo yoBume: 0.19mm ubukhulu (ukunyamezelana: ±0.002mm) × 100mm ububanzi (ukunyamezelana: ±0.1mm)
- Imigangatho ehambelanayo: Inamathela kwi-GB/T 1234-2019 (umgangatho waseTshayina wee-resistance alloy strips), i-IEC 60404-8-2, kunye ne-JIS H3530
- Umenzi: Izinto zeTankii Alloy, eziqinisekiswe yi-ISO 9001 kunye ne-RoHS, kunye neminyaka engaphezu kwama-20 yamava ekunyibilikiseni i-manganin alloy kunye nokucubungula ngokuchanekileyo
Iingenelo eziphambili (xa kuthelekiswa nee-Common Resistance Alloys)
Umcu we-manganin we-6J12 (0.19mm×100mm) uhlukile ngokusebenza kwawo ngokuchanekileyo kwe-manganin kunye noyilo olulungiselelwe wena:
- Uzinzo Olukhulu Lokumelana (Inzuzo Ephambili yeManganin):
I-coefficient yokumelana nobushushu (TCR) ephantsi njenge ±5 ppm/°C (-50℃ ukuya kwi 150℃), ingaphezulu kakhulu kune constantan (6J40: ±20 ppm/°C) kunye ne copper-nickel alloys (CuNi44: ±40 ppm/°C). I-Resistivity ihlala izinzile kwi 0.48±0.02 μΩ·m (20℃), kunye ne-resistance drift <0.005% emva kweeyure ezili-1000 zokusebenza kwi 100℃—ibalulekile kwi-resistors eziqhelekileyo kunye nomlinganiselo wamandla ochanekileyo ophezulu (impazamo ≤0.01%).
- Ibhalansi yoMatshini eQinileyo elungiselelweyo:
Ubukhulu obuyi-0.19mm bulingana kakuhle phakathi "kokunciphisa" kunye "nokuqhubekeka" - buncinci kune-0.25mm strips (ifanela uyilo lwe-PCB oluncinci kwii-elektroniki zabathengi) ngelixa ithintela ukubuthathaka kwe-strips ezincinci kakhulu (<0.1mm). Nokuba ikwi-half-hard temperament, igcina ukugoba okuhle (ubuncinci be-radius yokugoba ≥2× ubukhulu) kwaye inokumelana nokunyathelwa ngokuchanekileyo ngaphandle kokuqhekeka.
- Ububanzi obuqhelekileyo bokuvelisa iibhetshi ngokufanelekileyo:
Ububanzi obuyi-100mm buhambelana nobukhulu bedayi yokukrola nokufaka isitampu kwimizi-mveliso, nto leyo evumela ukwenziwa ngaxeshanye kweeseti ezingama-30-50 zeegridi ze-resistor okanye izinto ze-shunt ngestrip nganye. Inciphisa inkunkuma yezinto nge-≥25% xa ithelekiswa neestrip ezinobubanzi obuncinci ezenziwe ngokwezifiso, nto leyo enciphisa kakhulu iindleko zemveliso zabathengi kwaye iphucula ukusebenza kakuhle kokucubungula.
- Ukugqwala Okuphezulu kunye nokuzinza kwangoku:
Ukwakheka kwe-Manganin alloy (Mn-Cu-Ni) kwenza ifilimu exineneyo engashukumiyo, echasa ukugqwala komoya, amanzi acocekileyo, kunye neendawo ezibuthathaka zeekhemikhali (pH 4-10). Idlula uvavanyo lwe-ASTM B117 yesanti oluthatha iiyure ezili-1000 kunye nokubola kokusebenza okuncinci. Okwangoku, inamandla aphantsi ombane (≤1μV/℃ vs. ubhedu), iqinisekisa ukuhanjiswa kombane okuzinzileyo kwiisekethe zombane ophezulu ezine-voltage ephantsi.
- Ukuqhekezwa Okugqwesileyo Kweepateni Ezichanekileyo:
Ulwakhiwo olufana nolwesi siqwenga (ubukhulu beenkozo ≤20μm) kunye nomphezulu oqaqambileyo ofakwe i-anneal (Ra ≤0.2μm) zenza ukuba i-ultra-fine chemical etching ikwazi ukugrumba—ubuncinci ububanzi bomgca ogrumbayo ukuya kuthi ga kwi-0.03mm, nto leyo ehlangabezana neemfuno zemveliso ye-micro-precision shunts kunye ne-thin-film resistor.
Iinkcukacha zobugcisa
| | Ixabiso (Eliqhelekileyo) |
Ulwakhiwo lweeKhemikhali (wt%) | Cu: 84.0-86.0%; Mnu: 11.0-13.0%; Ni: 2.0-3.0%; Fe: ≤0.3%; Si: ≤0.1%; C: ≤0.05%. |
| | 0.19mm (ukunyamezelana: ± 0.002mm) |
| | 100mm (ukunyamezelana: ± 0.1mm) |
| | 50m – 300m (ubude obunqunyiweyo buyafumaneka: ≥100mm) |
| | |
I-Coefficient of Resistance yoBushushu (i-TCR) | ±5 ppm/°C (-50℃ ukuya kwi-150℃) |
I-Thermoelectric Potential (vs Cu) | ≤1 μV/℃ (0℃ ukuya kwi-100℃) |
Uluhlu lobushushu bokusebenza | -50℃ ukuya kwi-120℃ (iyaqhubeka); Ixesha elifutshane: ukuya kuthi ga kwi-150℃ (≤iyure e-1) |
| | Ithambile (ifakwe i-annealed): 450-500 MPa; Isiqingatha-sobunzima: 550-600 MPa; Iqinile: 650-700 MPa |
| | Ithambile: ≥25%; Isiqingatha-iqinile: 15-20%; Iqinile: ≤10% |
| | Ithambile: 130-150; Isiqingatha-ubunzima: 180-200; Iqinile: 230-250 |
Uburhabaxa Bomphezulu (Ra) | ≤0.2μm (ukugqitywa okukhanyayo okufakwe i-anneal) |
Iinkcukacha zeMveliso
| | |
| | I-annealed ekhanyayo (engena-oxide, engenawo ioyile) – ilungele ukukrolwa ngokuchanekileyo; i-matte finish (ingenziwa ngokwezifiso kwiimfuno ezichasene nokukhanya) |
| | ≤0.05mm/m – iqinisekisa ukuba ubukhulu buyafana ngexesha lokukrola nokunyathela, kuthintelwe ukuphambuka kokuxhathisa |
| | Igqwesile – iyahambelana ne-CNC stamping, i-laser cutting, kunye ne-chemical etching; akukho edge burrs emva kokucubungula |
| | Ifanelekile kwi-spot welding kunye ne-TIG welding - ii-welded joints zinokwahluka kokumelana ≤0.1% |
Ukuhambelana kokufakwa kwe-insulation | Iyahambelana neefilimu ze-polyimide (PI) kunye neefilimu ze-epoxy resin zokubopha i-resistor substrate |
| | Ivalwe nge-vacuum kwiingxowa zefoyile ye-aluminiyam ezichasene ne-oxidation ezine-desiccants; iziqwenga zomthi (ububanzi obuyi-150mm) ukuthintela ukugoba kwemigca kunye ne-oxidation |
| | Uhlengahlengiso lobushushu (obuthambileyo/obunzima obuphakathi/obuqinileyo) ngokweemfuno ezithile zokwakheka; ububanzi obuqhekekileyo (ubuncinci yi-5mm); ulwelo oluchasene nokugqwala (unyango lokungashukumi) |
Izicelo eziqhelekileyo
- Ii-High-Precision Current Shunts: Zisetyenziswa kwii-ammeters, kwii-power analyzers, nakwiinkqubo zolawulo lwebhetri ye-EV (i-BMS) – ukumelana okuzinzileyo kuqinisekisa ukuchaneka komlinganiselo wangoku ≤0.01%.
- IiResistors eziMiselweyo kunye neeCalibration Components: Njengezinto eziphambili zeeresistors ezisemgangathweni zelebhu kunye nezixhobo zokulinganisa – i-TCR ephantsi kakhulu iqinisekisa uzinzo lokulinganisa ixesha elide.
- Izixhobo Zokulinganisa Ngokuchanekileyo: Izinto zokuxhathisa ii-transducers zoxinzelelo, izinzwa ze-torque, kunye neemitha zokuhamba - amandla aphantsi ombane anciphisa ukuphazamiseka kokulinganisa.
- Izixhobo ze-elektroniki zabathengi: Ii-Micro-shunts zeemodyuli zokutshaja ngokukhawuleza zefowuni kunye neeadaptha zamandla zelaptop - igeyiji encinci ye-0.19mm ihambelana noyilo lwePCB oluncinci.
- Iinkqubo zoLawulo lweMizi-mveliso: Iiresistor ezivavanya ngoku zangoku zee-frequency converters, ii-programmable logic controllers (PLC), kunye nee-servo drives – ukumelana nokugqwala kuhambelana neendawo zeworkshop zoshishino.
Izinto zeTankii Alloy zilawula umgangatho ngokungqongqo kwi-6J12 manganin alloy strips (0.19mm × 100mm): ibhetshi nganye idlula kuhlalutyo lwe-XRF chemical composition, uvavanyo lwe-TCR oluchanekileyo (kusetyenziswa i-resistance tester elawulwa bubushushu echanekileyo ±0.1 ppm/°C), uhlolo lwe-laser dimensional, kunye nokuqinisekiswa kokusebenza kwe-etching. Iisampuli zasimahla (100mm × 100mm) kunye neengxelo zovavanyo lwezinto ezineenkcukacha (MTR) ziyafumaneka xa ziceliwe. Iqela lethu lobuchwephesha libonelela ngenkxaso eyenzelwe wena—kubandakanya ukulungiswa kweparameter ye-etching, ukhetho lobushushu kwiinkqubo zokunyathela, kunye nezisombululo zozinzo lokumelana kwizicelo ezithile—ukunceda abathengi basebenzise ngokupheleleyo ukusebenza ngokuchanekileyo kwe-6J12 manganin alloy.
Ngaphambili: Intengiso eshushu yeTankii TM-1/FPA223-80/5J1480 I-Bimetallic Strip 0.1mm Ubukhulu × 100mm Ububanzi Okulandelayo: I-Tankii Manganin Alloy Strip 6J13 Stable High Resistivity Corrosion Resistance