(Iityhubhu zokuxhathisa ukuchaneka kweMn-Cu-Ni zeMeko eziPhambili eziNabileyo)
Isishwankathelo seMveliso
Ityhubhu ye-manganin alloy ye-6J13, imveliso ye-alloy esebenzayo entsha eyenziwe yiTankii Alloy Material yokusetyenziswa kombane ochanekileyo ukusuka phakathi ukuya phezulu, yinxalenye yetyhubhu engenamthungo/engenanto eyenziwe kwi-Mn-Cu-Ni ternary manganin alloy. Ngokungafaniyo neebha ze-manganin eziqinileyo zesiqhelo, le tube isebenzisa inkqubo "yokukhupha ngokuchanekileyo + yokunyusa amanqanaba amaninzi" ephucula zombini ukufana kokumelana kwe-alloy kunye nokuqina kwesakhiwo setyhubhu - uyilo lwayo olungenanto alunciphisi kuphela ukusetyenziswa kwezinto nge-35-45% (xa kuthelekiswa neebha eziqinileyo zobubanzi obulinganayo bangaphandle) kodwa ikwadala "itshaneli yokusasaza ubushushu" eyakhelwe ngaphakathi kwiimeko zamandla aphezulu. Njengendlela engabizi kakhulu kwi-6J12 (enobungqingqwa bebhetshi obulinganisiweyo), idibanisa ukumelana okuzinzileyo phakathi kobubanzi, ukuguquguquka okuphantsi kwe-TCR, kunye nokusebenza okuphuculweyo kokulwa nokudinwa - iba lukhetho olutsha lwee-shunts zamandla achanekileyo kwindawo yokugcina amandla amatsha, ii-micro-sensor assemblies, kunye nezixhobo ze-smart grid.
Iindidi ezisemgangathweni kunye noBuchule bezinto ezintsha
- Ibanga le-Alloy: 6J13 (i-manganin alloy esemgangathweni yaseTshayina; ekwaziwa ngokuba yi-"economy-grade precision resistance alloy" yee-components eziveliswe ngobuninzi)
- Ulungelelwaniso lwaMazwe ngaMazwe: Ukusebenza okufana ne-DIN 17471 CuMn12Ni2 (uhlobo oluguquliweyo) kunye ne-JIS H3530 CMn12, kunye nomxholo we-Ni ophuculweyo (2.0-3.0%) ukuze kubekho ukugeleza okungcono kwe-tube extrusion.
- Inzuzo yeFomu: Ityhubhu engenamthungo (eqhelekileyo, ububanzi bangaphandle obuyi-2-50mm) enokhetho "lobukhulu bodonga obuguquguqukayo" - iindonga ezityebileyo (3-5mm) zodonga oluthwala umthwalo, oluncinci (0.2-0.5mm) lwezixhobo ezincinci.
- Imigangatho Ehambelanayo: GB/T 1234-2019 (ii-alloys zokumelana) + GB/T 8890-2015 (iityhubhu ze-alloy ze-copper ezingenamthungo) + IEC 60404-8-2 (iimfuno zecandelo le-TCR eliphantsi)
- Isiqinisekiso seMveliso eLuhlaza: Ithobela i-RoHS 2.0, ene-95% yenkunkuma yemveliso ephinda isetyenziswe (i-alloy ekrazukileyo iphinda inyibilikiswe ngeenkqubo zokukhupha umbane omncinci), ihlangabezana nemigangatho yokusingqongileyo ye-EU REACH
Iingenelo Ezintsha Eziphambili (Ngaphaya Kweetyhubhu ZeManganin Eziqhelekileyo)
1. Uzinzo lokumelana notshintsho oluhlengahlengisiweyo kwimeko
- Ulawulo lwe-Dynamic TCR: Kuluhlu lwe--40℃ ukuya kwi-140℃ (olugubungela uninzi lweendawo zoshishino/ze-elektroniki), i-TCR iyatshintshatshintsha kuphela i-±8 ppm/℃ (incinci kune-6J12's ±5 ppm/℃ kodwa nge-20% ye-batch deviation ephantsi) – ukusombulula indawo yentlungu "engahambelaniyo phakathi kweebatch" kwiinxalenye eziveliswe ngobuninzi (umz., iiyunithi ezili-10,000+ ze-EV BMS).
- Ukugcinwa Kokumelana Nombane Onamandla Aphezulu: Emva kweeyure ezingama-500 zokusebenza ngokuqhubekayo kwi-800A (ngovavanyo olutsha lwe-energy shunt olulinganisiweyo), ukushukuma kokumelana kungaphantsi kwe-0.008%–umjelo ongenanto ukhawulezisa ukusasazwa kobushushu, uthintela ubushushu obugqithisileyo obubangela ukuwohloka kokumelana (ingxaki eqhelekileyo ngezinto eziqinileyo ze-manganin).
2. Ukucubungula okuNtsha kunye nokuguquguquka kwesakhiwo
- Uyilo loBungqingqwa boDonga oluGuqukayo: Ukusasazwa kobukhulu bodonga olunokulungiselelwa ngokwezifiso (umz., udonga olubhityileyo oluyi-0.3mm lokudibanisa i-sensor + udonga olubhityileyo oluyi-1.0mm lweziphelo zoqhagamshelo) ukulinganisela "oluncinci" kunye "namandla oomatshini" - lufanelekile kwiityhubhu ze-micro-sensor ezifuna zombini ukuva ukuxhathisa kunye nenkxaso yesakhiwo.
- I-Inner-Cavity Functional Coating: I-0.5-1μ ceramic coating ekhethiweyo eludongeni lwangaphakathi lwetyhubhu (kwiimeko ezinokugqwala ezifana nee-sensors zaselwandle) okanye umaleko wesilivere (wokuphucula umbane kwiisekethe ze-voltage ephantsi)–ukwandisa ukulungelelaniswa kwetyhubhu kwiimeko ezinzima/ezikhethekileyo.
3. Ukusebenza kakuhle kweendleko kunye neempawu eziluhlaza
- Ukwenziwa Okonga Izinto: Isakhiwo esingenanto sinciphisa ukusetyenziswa kwezinto eziluhlaza nge-35%+, kwaye inkqubo "yokukhupha imilo ekufutshane ne-net" inciphisa ixesha lokucubungula emva kwe-25% (xa kuthelekiswa nokwenziwa kwe-machining yendabuko yeebha eziqinileyo)–inciphisa iindleko zemveliso iyonke nge-15-20% kubathengi.
- Imveliso yeKhabhoni ePhantsi: Isebenzisa ubuchwepheshe "bokunyibilikisa i-vacuum nge-waste heat recovery" (ukusetyenziswa kwamandla kuncitshiswe nge-18% xa kuthelekiswa nokunyibilikisa okuqhelekileyo) kunye nokupakishwa okungasetyenziswa kwakhona nge-100% (iingxowa zokubola ezibolayo + iikreyithi zokhuni ezingasetyenziswa kwakhona) – ezihambelana neemfuno zehlabathi zobonelelo lwekhabhoni esezantsi.
Iinkcukacha zoBugcisa (Ngeenkcukacha zeMeko eVumayo)
| Uphawu | Ixabiso (Eliqhelekileyo) | Ukubaluleka kwesicelo esijoliswe kuso |
| Ulwakhiwo lweeKhemikhali (wt%) | Cu: 82.0-86.0%; Mnu: 12.0-13.0%; Ni: 2.0-3.0%; Intlawulo: ≤0.5% | Umxholo we-Ni olungiselelwe ukugeleza kwe-extrusion (uthintela ukuqhekeka kweendonga zeetyhubhu) |
| Uluhlu lobubanzi bangaphandle | 2mm – 50mm (ukunyamezelana: ± 0.05mm ukuya kwi ≤10mm) | 2-8mm kwii-micro-sensors; 15-50mm kwii-energy shunts ezintsha |
| Uluhlu Lobukhulu Bodonga | 0.2mm – 5mm (ubude obuguquguqukayo buyakhethwa) | 0.2-0.5mm kwizixhobo ezikhaphukhaphu; 3-5mm kwizixhobo ezithwala umthwalo |
| Ukuxhathisa (20℃) | 0.44±0.04 μΩ*m | Ilungelelaniswe kakuhle kwiishunt eziphakathi (ithintela inkunkuma egqithisileyo) |
| I-Dynamic TCR (-40℃ ukuya kwi-140℃) | ±8 ppm/℃ | Izinzile kwindawo yokugcina amandla amatsha (ukuguquguquka kobushushu kwiikhabhathi zebhetri) |
| Ukusebenza okuchasene nokudinwa | ≥10,000 imijikelo yokugoba (irediyasi = 5 × ububanzi bangaphandle) | Ihlala ixesha elide kwiisensa zesixhobo esinxitywayo (iimeko eziphindaphindwayo zokugoba) |
| Ukumelana nokugqwala (kunye nokwaleka kweseramikhi) | I-ASTM B117 yeyure ezingama-2000 (akukho mhlwa) | Ifanelekile kwiisensa zegridi ezikrelekrele zaselwandle |
| Uluhlu lobushushu bokusebenza | -50℃ ukuya kwi-130℃ (iyaqhubeka) | Igubungela ibhetri ye-EV (25-60℃) kunye neemeko zolawulo lwemizi-mveliso (0-120℃) |
Iinkcukacha zeMveliso (Ngezinto ezintsha ezenziwe ngokwezifiso)
| Into | Inkcazo | Indawo yokuyila izinto ezintsha |
| Uhlobo lweThubhu | Ayinamthungo (esemgangathweni); idityanisiwe (yobubanzi obungaphandle >50mm) | Iityhubhu ezidityanisiweyo zisebenzisa “ukuwelda nge-laser + ukuqhoboshelwa emva kokuwelda” (ukuphambuka kokumelana nokuqhoboshelwa <0.1%) |
| Umphezulu wokugqiba | I-annealed eqaqambileyo; i-ceramic/silver-plated yokwaleka ngaphakathi engayikhethwayo | Ukwambathisa kwangaphakathi kongeza ukusebenza ngaphandle kokuchaphazela ukusebenza kokuxhathisa kwangaphandle |
| Ifomu yoNikezelo | Iityhubhu ezisikiweyo ngokweemfuno (100mm-6000mm); ezibhityiweyo ngokweemfuno (zokuhlanganisa ngokuzenzekelayo) | Iityhubhu ezibhityiweyo (ubude ukuya kuthi ga kwi-50m) zinciphisa amaxesha okudibanisa kwimveliso enkulu |
| Uvavanyo loMgangatho | Ukuhlolwa kwe-X-ray eyi-100% (kwiziphene zodonga lwangaphakathi); ukujonga i-TCR kwi-intanethi (ngecandelo ngalinye le-1m) | Iqinisekisa ukuba akukho ziphene ezifihlakeleyo kwiimeko ezincinci (umz., iityhubhu zesensor zonyango) |
Izicelo Eziqhelekileyo Ezivelayo (Iimeko Ezintsha)
- Ugcino Olutsha Lwamandla: Iishunt zamandla achanekileyo kwiikhabhathi zokugcina amandla ebhetri ye-lithium-ion (uyilo olungenanto lususa ubushushu kwi-600A+ currents yokutshaja, i-TCR ezinzileyo ilungelelanisa namaqondo obushushu ekhabhathi angama-25-60℃).
- Ii-Micro-Medical Sensors: Izinto ezichasene ne-Tubular ze-monitor ze-glucose yegazi eziphathwayo (udonga olubhityileyo oluyi-0.2-0.3mm luhambelana nezixhobo ezincinci, ukusebenza kokulwa nokudinwa kuyamelana nokusetyenziswa ngesandla okuphindaphindiweyo).
- Izixhobo zeGridi ehlakaniphileyo: Iityhubhu eziqondayo ngoku zeemitha ezihlakaniphileyo ezine-voltage ephantsi (ukusebenza kakuhle kweendleko kuyahlangabezana neemfuno zokusasazwa ngobuninzi, imveliso eluhlaza ihambelana neenjongo zokungathathi cala kwekhabhoni yegridi).
- Izixhobo zombane ezinxitywayo: Iityhubhu zokuxhathisa ii-smart watch health sensors (uyilo olukhaphukhaphu olungenanto lunciphisa ubunzima besixhobo nge-10%, ubukhulu bodonga obuguquguqukayo bulinganisa intuthuzelo kunye nokuqina).
Inkxaso ekhethekileyo kaTankii (Iinkonzo ezintsha ezongeziweyo ngexabiso)
- Ukwenziwa ngokwezifiso okusekwe kwiSimo: Ibonelela ngenkonzo "yokulinganisa ukumelana nokusebenza"–umz., ukulungisa umxholo weNi ngo-±0.5% ukuze kuphuculwe i-TCR kwiindidi ezithile zobushushu (umz., -20℃ ukuya kuma-80℃ ukuze kugcinwe amandla ekhaya).
- Isixhobo Sokukhokela Ukucubungula: Sibonelela "ngezixhobo zokuhlanganisa iityhubhu" zasimahla (kubandakanya iijig ezikhethekileyo zokugoba zeetyhubhu eziludonga oluncinci kunye neetshathi zeparameter zokutshixa iindonga zangaphakathi ezigqunywe ngentsimbi) ukunciphisa iindleko zokuvavanya nokulungisa iimpazamo zabathengi.
- Inkxaso yeSatifikethi esiLuhlaza: Ibonelela ngeengxelo ezineenkcukacha ze-carbon footprint kwibhetshi nganye (ngokwe-ISO 14067) ukunceda abathengi bahlangabezane neemfuno zesatifikethi sendalo samazwe ngamazwe (umz., i-EU ECODESIGN).
Izinto zeTankii Alloy zenza “ulawulo lomgangatho oluphindwe kabini” kwiityhubhu ze-manganin ze-6J13: iimvavanyo zesiqhelo (ukwakheka kwe-XRF, ukuhlolwa kobukhulu be-laser) + iimvavanyo ezithile kwimeko ethile (ukusasazwa kobushushu obuphezulu, ukudinwa okugobileyo). Iisampuli zasimahla (ubude be-100mm, kunye neendlela zokugquma ezenziwe ngokwezifiso) kunye “nezifundo zesimo sesicelo” (umz., imizekelo emitsha yokufakelwa kwamandla) ziyafumaneka xa ziceliwe–ukunceda abathengi baqinisekise ngokukhawuleza ukufaneleka kwetyhubhu kwizicelo zabo ezizodwa.